Step 3 - Cut it to Size. A clean, efficient way to measure, mark, cut, and fill a hollow-core door. That way if there’s any splintering, it’ll happen on the back side or interior of the door. Hi Bud, When using a portable circular saw, it’s always best to place the door face down (front side down). Step 3. Occasionally, especially on re-cuts, you have to cut a door above where there is solid material, and you can’t just leave the bottom of the door open. Pop a line on the door and use a jigsaw or circular saw to cut the door blank to the needed size. Use long strokes to remove the desired width of the door. In this video, I’ll demonstrate how to cut a door and then block in the bottom so it doesn’t warp over time and it has a nice solid bottom. In this video, I’ll demonstrate how to cut a door and then block in the bottom so it doesn’t warp over time and it has a nice solid bottom. Measure and mark the door from the top down along each edge, 1/4-inch shorter than the shortest measurement of your jamb. Align the marks with a straightedge tool and draw a straight cutting line. A clean, efficient way to measure, mark, cut, and fill a hollow-core door. Measure the amount you need to trim from the width of the door. Don’t plane the whole amount of wood off in one go, keep trying the door in the door frame to check its fit, it is very easy to remove the wood, but you cannot stick it back on if you have planed too much off. Surprisingly, the door measured exactly 36″ wide. More than that use a circular saw. They save you the trouble of cutting hinge and strike-plate mortises as well as assembling the jamb. Occasionally, especially on re-cuts, you have to cut a door above where there is solid material, and you can’t just leave the bottom of the door open. Use a chalk line or drywall square to … If you’ve just installed carpeting, your doors will probably rub and bind, which means that you have to trim off the bottoms. You can cut the top of the door to make it shorter, but then you will have to reposition the hinges to move the door up on the jamb. How to Trim Accordion Doors This is especially helpful in small areas to help maintain maximum usable space. The smallest of these three measurements is the reference you need for cutting your door to size. 4. Step 4. In this video, carpenter and former senior editor Andy Engel shows us how to disassemble a prehung exterior door; how to measure and cut the door slab to fit an existing opening; and how to shorten the jamb to match. ... for slight adjustments once the door is cut down. To do that, take the measurement of the new door (36″) and subtract the desired width (34-3/4″) of the new door. Next I measured the width of the door when it is in it’s closed position. Be careful not to scratch the surface. When we moved in, the front door wouldn't open all the way; it drug the floor at about 70 degrees from full open. So, generally, the best way to cut the door to fit your space is to work with the bottom first. To cut off a door without splintering the finish, use a guide and sharp blade in a circular saw, and deeply score the cut line with a utility knife. Re-measure and mark the door on top of the tape. Wrap a piece of masking tape around the door with its center in line with the two marks. 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